+91- 9391033115

Band Heaters

MATRUSREE has the complete line of configurable Electric Duct Heaters that are perfectly suited to your HVACapplications, provided with Long Life Heating Elements specially designed for HVAC Environment using highestQuality Raw materials and processed under stringent Quality Control. Our duct heaters are composed of tubularor finned tubular heating elements that are either flanged or Slip inserted in the duct for air flowing ventilationsystems and comfort heating applications. Matrusree can configure electric duct heaters exactly according toclient specifications in a way they get easily adaptable solutions.

TYPICAL TERMINATION OPTION FOR ALL BAND HEATERS

T1

Post Terminals (Screw Terminals)

Post terminal provide optimum connection. Ceramic covers with opening for leads are screwed onto post terminals providing a convenient, economical insulator can be provided on heater length of 40mm or more.

T2

Ceramic Connector Block

Ceramic connector ranging upto 15 Amps with brass pins directly mounted on the edge of heater connected with stainless steel lead insulated with F/G sleeves generally used where long leads wire is required.

T3

Terminal Block

Customized metallic terminal box attach directly to the heater & act as a safety features by covering the MS SS Bolt acting as a terminal for heavy connection loads this can be provided on heater of the length 40mm or more with standard 1 meter fiber glass insulated lead wires.

T4

Fiber Glass Lead Wires

Standard connection pure nickel wire directly fixed with heating wire coming out crimped with copper conductor lead wire insulated with 1Mt. fiber glass having shock absorbing T-Clamp. Generally used where long lead wire is required.

TYPICAL TERMINATION OPTION FOR ALL BAND HEATERS

T1

Post Terminals (Screw Terminals)

Post terminal provide optimum connection. Ceramic covers with opening for leads are screwed onto post terminals providing a convenient, economical insulator can be provided on heater length of 40mm or more.

T2

Ceramic Connector Block

Ceramic connector ranging upto 15 Amps with brass pins directly mounted on the edge of heater connected with stainless steel lead insulated with F/G sleeves generally used where long leads wire is required.

T3

Terminal Block

Customized metallic terminal box attach directly to the heater & act as a safety features by covering the MS SS Bolt acting as a terminal for heavy connection loads this can be provided on heater of the length 40mm or more with standard 1 meter fiber glass insulated lead wires.

T4

Fiber Glass Lead Wires

Standard connection pure nickel wire directly fixed with heating wire coming out crimped with copper conductor lead wire insulated with 1Mt. fiber glass having shock absorbing T-Clamp. Generally used where long lead wire is required.

T5

Fiber Glass wires with SS braided sleeve & T-Clamp

Standard connection pure nickel wire directly fixed with heating wire coming out crimped with copper conductor lead wire insulated with 1Mt. fiber glass having shock absorbing T-Clamp. Generally used where long lead wire is required. Direct Fiber glass lead connections as described above are shielded with protective SS Braided sleeving.

T6

Plug Type (Male Plug)

This provide the simplest and fastest way to apply power to band heater. This assembly eliminates all life exposed terminals and electrical wiring that can be potential hazard to employees or machine. Can be provided on heater length 40mm or more.

CERAMIC BAND HEATERS

Construction:

Matrusree Ceramic Band Heater, High Temperature Resistance Wire is embedded in a flexible outer wall made ofspecial, interlocking ceramic tiles, which are assembled like a brick wall. A ceramic fibre insulating mat and astainless steel jacket cover this assembly. This construction prevents heat loss and reduces electricalconsumption by 20%. An energized ceramic band heater will have a temperature of 200 Deg C on its outside shellwhen the inside temperature is maintained at 550 Deg C. To improve the conservation of energy, differentthicknesses of ceramic fibre insulation mats are available. Heat is transferred from a ceramic heater to thesurface of an application through conduction and radiation.
Ceramic Band Heaters are made by using different combinations of ceramic tiles, which are available only inspecific lengths. Consequently, the width of a Ceramic Bands falls within a certain incremental range. these canbe manufactured with different clamping mechanisms, termination styles, holes and cut-outs.

Specifications:

DIMENSIONAL SPECS

Overall Thickness

15 mm

Minimum Dia.

38 mm

Minimum Width

25 mm

Width - Normal

multiple of 15 + 6 mm

Std. gap between edges

5 to 10 mm

 

ELECTRICAL SPECS

Resistance

+ 10% -5%

Wattage

+5% -10%

Maximum Watt Density

7 W/cm2 ( 43 W / Sq.in )

Voltage

110 V AC to 480 V AC

Maximum Temp.

550 °C

 

Ceramic Band Heater Features and Benefits:

Ø  Longer Heater Life

Ø  Reduce power consumption

Ø  High degree of flexibility For Easy Installation

Ø  Good Temperature Uniformity &heat distribution

Ø  Built-In Thermal Insulation

Ø  Conserves Electrical Energy

Ø  Minimum Heat Loss

Ø  Various Constructions and Terminations Options

Ø  Heats Through Conduction and Radiation

Ø  Designed to Your Specifications

Ø  Heavy Duty Ceramic formers for high watt density Ceramic Band Heaters

 

Typical Applications of Band Heaters:

Ø  Plastic Injection Moulding Machines

Ø  Plastic Extruders

Ø  Oil Reclamation Equipment

Ø  Food and Candy Extruders

Ø  Drum Heating

Ø  Extrusion Dies

Ø  Holding Tanks

Ø  Blow Molding Machines

Ø  Vending Machines

Ø  Barrels, Heads & Nozzles

Ø  Food Service Warming

Ø  Autoclaves & Sterilizers

Ø  Pulp and paper Processing Equipment

Ø  Hot Runner Molds

Ø  Fluidized Beds and Others

NOZZLE BAND HEATERS

Construction:

Matrusreeprovides Nozzle Heaters in ceramic insulated, mica insulated constructions as well as in micro tubular construction. Micro tubular heaters are leak proof and can be provided with builtin thermocouple. Specify ID, length of the heater, construction type while ordering.

Typical applications of Nozzle Heaters:

Ø  Injection Moulding Machines

Ø  Moulds

Ø  Nozzle Extension

Ø  Hot Sprues