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Process Immersion Heaters/Tank Heaters

MATRUSREE offers you the most complete selection of quality built heaters extending from basic products for liquidimmersion heating to highly engineered process circulating heating systems including power and temperature controlinstrumentation. A variety of designs and large selection of standard physical sizes, watt densities & electrical ratings areavailable. Electric Process heaters are the most efficient methods for heating water, light to heavy oils, heat transfer fluids,air and other gases and for generating superheated steam.

 

IMMERSION HEATERS TYPICAL CONFIGURATIONS INCLUDE:

 

  Flanged Immersion Heaters

  Screw Plug Immersion Heaters

  Over-The-Side Immersion Heaters

  Electric Fired Heat Exchangers, also called CirculationHeaters, forced flow throughpressure vessels, suction &outflow heaters

 

IMMERSION HEATERS OFFER A WIDE ARRAY OF SPECIAL FEATURES AND OPTIONS SUCH AS:

 

  Built in thermostats

  Built in temperature sensors like thermocouples &RTD's

  Fitting materials of steel, brass, stainless steel orother specialized metals

  Heater tube sheath materials include Copper, Steel,Stainless Steel, Incoloy, Titanium,Silica quartz glasstube & Teflon

APPLICATIONS

Immersion heaters are used for heating a wide range ofliquids & gases in applicationareas like heating of :

  Fuel Oils

  Chemicals

  Process Water

  Hydraulic Oils

  Acid Solutions

  Deionized Water

  Steam & Vapors

  Ethylene Glycol

  Liquid Mixtures

  Water Purification

  Alkaline Solutions

  Heat Transfer Fluids

  Degreasing Solutions

  Petroleum Productsand many more...

 

SPECIFICATIONS

A wide selection of Watt Densities, Power Ratings, andVoltages.

 

Element Sheath Materials including Steel, Copper, Stainless Steel(s), Incoloy(s), and Inconel.

 

Brazed, Welded, or Removable elements. CapillaryThermostats, multiple types of Thermocouples, RTDs, andhi-limit Thermostats available in a thermowell or strappedto the element sheath.

 

Terminal Enclosure choices include General Purpose (std.),Weather-Resistant,Explosion-Resistant, Economy andExtended Head with cooling finns for High-TemperatureApplications.

 

Can be supplied with Power Distribution zones forMultiple Circuits.Center core Baffles for increased velocity and staggeredbaffle plates available to increase turbulence for betterheat transfer

 

TUBE DIAMETERS

 

Tubular Immersion heaters are available in the followingdiameters. Tube dia : 8 mm, 11 mm, 14 mm, 17 mm, 19mm. Watt Density upto 60 w / Sq.in (9.3 w / Sq.cm)

 

MOUNTINGS

Immersion heaters incorporate high quality tubularelements welded or brazed onto awide range ofmounting fittings. These mounting fittings include:

 

  Standard flanges

  BSP and NPT threaded flanges - 1BSP to 3 BSP

Custom flanges, Screw plugs and other customfittings to suit the applications

INDUSTRIAL IMMERSION HEATERS

FLANGED IMMERSION HEATERS

 

SPECIFICATIONS

Watts

upto 200 Kilowatts

Volts/Phase

upto 600 Volts, Single or 3 Phase

Flange Size

upto 24 ANSI and Custom Sizes

Flange Material

Carbon Steel and Stainless Steel

Pressure Rating

upto 40 Kg/Cm2

Immersion Length

upto 120 (3 meter)


THREADED FLANGE IMMERSION HEATERS

SPECIFICATIONS

Watts

upto 25 Kilowatts in Single Flange

Volts/Phase

upto 600 Volts, Single or 3 Phase

Flange Size

1, 1.25, 1.5, 2, 2.5 & 3 BSP & NPT Flange

Flange Material

Brass,, Cast Iron & Stainless Steel Pressure

Pressure Rating

upto 40 Kg/Cm2

Immersion Length

upto 120 (3 meter)

CHEMICAL IMMERSION HEATERS

Depending on process heatingrequirements and chemical compositions of medium being heateddifferent sheath material are used orHeaters. we can provide a wide arrayofchemical & acid Heaters depending onapplication requirements &Specifications